Product #2005 Low Modulus Fast Set Epoxy Gel is a two component 100% solids epoxy gel designed for shallow repair on either vertical or horizontal surfaces. This product is easy to mix and use and has the consistency of Vaseline petroleum jelly. Additionally, the product, because it is a 100% solids product, can be applied thicker on horizontal surfaces when required. This is a make to order product.
Product #2005 Low Modulus Fast Set Epoxy Gel is recommended for repairing cracks and defects in concrete, masonry, and non-pressure treated wood. The fast set time makes this product an ideal quick repair gel. Ideal for stone monument repair to bond broken pieces back together. Ideal applicaions bonding granite slab and similar stone sections together.
None necessary
Optional: This product can be overcoated with many suitable epoxy and urethane products.
Store Product #2005 Low Modulus Fast Set Epoxy Gel at normal room temperature before using. Continuous storage should be between 60° and 90°F. Low temperatures or temperature fluctuations may cause crystallization.
All dirt, foreign contaminants, oil, and laitance must be removed to assure a trouble free bond to the substrate. A test should be made to determine that the concrete is dry; this can be done by placing a 12"x12" plastic sheet then taping down the edges. If after 24 hours, the substrate is still dry below the plastic sheet, then the substrate is dry enough to start repair work. When this product is intended for hairline cracks and other fractures up to 1/8 inch in width. Remove all unsound concrete from within the crack to be repaired and thoroughly vacuum all debris and dust from within the crack opening. See Epoxy Surface Preparation Procedures for more details.
Product #2005 Low Modulus Fast Set Epoxy Gel has a mix ratio of 1 part A to 1 part B by volume. To mix, simply measure out equal volumes of the material and mix them together thoroughly with slow speed mixing equipment such as a jiffy mixer until the material is thoroughly mixed and streak free. Mix only an amount of material that can be used in a short period of time. A two gallon volume of material will have a usable pot life of about 7-10 minutes. Smaller volumes will be easier to work with as well as adding more time to the usable pot life. Improper or insufficient mixing may result in product failure.
No priming is necessary.
The mixed Product #2005 Low Modulus Fast Set Epoxy Gel can be applied by marginal trowel, putty knife, or any other suitable equipment.
When placing a topcoat over a repaired crack, allow the Product #2005 Low Modulus Fast Set Epoxy Gel to cure before installing the coating. If excessive amounts are spread well beyond the crack repair or in areas where surface repairs have been implemented, it is best to check the cured areas for any possible amine blush (a whitish, greasy film or deglossing) prior to coating over this material. If a blush is present, it must be removed prior to topcoating or recoating. A standard type detergent cleaner can be used to remove any blush. Many epoxy coatings and urethanes are compatible for use over this product as well as multiple coats of this product.
Use xylene
Caution! Some cleaners may affect the color of the fast gel installed. Test each cleaner in a small area, utilizing your cleaning technique. If no ill effects are noted, you can continue to clean with the product and process tested.
Restrict the use of the floor to light traffic and non-harsh chemicals until the Product #2005 Low Modulus Fast Set Epoxy Gel is fully cured (see technical data under full cure). It is best to let the floor remain dry for the full cure cycle.
Physical Properties |
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| SOLIDS BY WEIGHT: | 100% |
| SOLIDS BY VOLUME: | 100% |
| VOLATILE ORGANIC CONTENT: | Zero pounds per gallon |
| COLORS AVAILABLE: | Amber clear- semi-transparent |
| RECOMMENDED FILM THICKNESS: | 1/8" cracks or thin build repairs |
| COVERAGE PER GALLON: | 1,228 lineal feet @ 1/8"x 1/8" |
| MIX RATIO: | 1A:1B by volume 9A:8B by Weight |
| PACKAGING | 2 gallon kit (17.0 lb approximately ) 10 gallon kits (85.0 lb approximately) |
| INFORMATION SHELF LIFE: | 1 year in unopened container |
| FLEXURAL STRENGTH: | 8,590 psi @ ASTM D790 |
| COMPRESSIVE STRENGTH: | 6,110 psi @ ASTM D695- 1/2" x 1/2" bars |
| TENSILE STRENGTH: | 4,980 psi @ ASTM D638 |
| ULTIMATE ELONGATION: | 14.1% |
| HARDNESS: | Shore D= 35 |
| GARDNER VARIABLE IMPACTOR: | 50 inch pounds direct passed |
| ADHESION: | 360 psi @ elcometer (concrete failure, no delamination) |
| ABRASION RESISTANCE: | Taber abraser CS-17 calibrase wheel with 1000 gram total load and 500 cycles = 52 mg loss |
| HEAT DEFLECTION TEMP.: | 47 degrees C (116.5 degrees F) |
| VISCOSITY: | Mixed= 3,000,000 cps (typical) |
| DOT CLASSIFICATION: | Part A "not regulated" Part B "CORROSIVE LIQUID N.O.S., 8, UN1760, PGIII" |
Cure Schedule at 70°F |
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| Pot Life 2 gallon volume | 7-10 minutes |
| Tack Free (dry to touch) | 1-3 hours |
| Recoat or Topcoat | 10-12 hours |
| Light Foot Traffic | 11-13 hours full cure |
| Heavy Traffic | 2-7 days |
| Application Temperature | 50-90 degrees F. with relative humidity below 85% for best results. |
CHEMICAL RESISTANCE |
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REAGENT |
RATING |
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| butanol | C | |
| xylene | B | |
| 1,1,1 trichloroethane | B | |
| MEK | A | |
| methanol | A | |
| ethyl alcohol | A | |
| skydrol | B | |
| 10% sodium hydroxide | E | |
| 50% sodium hydroxide | D | |
| 10% sulfuric acid | C | |
| 70% sulfuric acid | A | |
| 10% HC1 (aq) | C | |
| 5% acetic acid | A | |
| Rating key: A - not recommended B - 2 hour term splash spill C - 8 hour term splash spill D - 72 hour immersion E - long term immersion. NOTE: extensive chemical resistance information is available through Epoxy.com Technical Support. |
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